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Airplane Hangar Lights – Complete Guide on High Bay LED Aircraft Hangar Lighting

airplane hangar lights

Hangar lighting is required to assist in maintenance. High bay lights are used in aircraft housings because of their high lux levels and longevity. How can we meet the specification requirements for LED lights for airport hangars? 200-watt, 500-watt, and 1000-watt lamps are available.

Airplane hangar lighting design

Lux requirement for the hangar floor

lux standard for hangarHigh bay light fixture give illumination high up near the ceilings for cleaning and maintenance tasks. In order to keep safe environments at the ground below, illumination must be clear.

The term hangar refers to the parking or housing of planes. The first thing we need to know is the lux levels. We need about 300 lux to 1,000 lux inside the aircraft hangar for the repair. In order to light a 5000 sq. meter area, the lm required is about 5000 sq. meter x 500 lux = 2,500,000 lumens, and we need at least 2,500,000 lumens / 150 = 16670W LED lights. We can save 90% of our energy by having the retrofit.

Feedback from the repair contractor indicates that aircraft hangars and airport hangars on nearby taxiways typically require an average of about 300 lux for lighting, and office buildings and rooms require about 300 lux. For other locations, guidelines should be followed.

Due to the law of diminishing returns, it is difficult to improve vision by increasing light intensity. The use of direct focused lighting is recommended by IECSI for general lighting in aircraft hangars.

In aircraft maintenance, glare may occur due to reflections from the aircraft structure, so it is necessary to install low-intensity lighting. If illumination is reduced by interior construction, supplemental lighting should be added.

We believe that the balance between light intensity and light is of utmost importance. Without the other, the light will not be bright enough or well balanced. A lighting plan will help you see problems before you buy. Start with a lighting plan. Make sure the light levels are correct. It is unlikely that you will be surprised after installation.

Installation height of hangar

Costs should be based on the size of the hangar. In terms of size, aircraft hangars are large. They can exceed 25 meters in height. They also have high requirements for light efficiency and lighting quality.

Lighting uniformity inside the aircraft hangar

high lighting uniformity

The varied and irregular lighting patterns irritate workers’ eyes and affect their performance and productivity. Our lamps are suitable for a wide range of indoor and outdoor applications. In airport hangars, a variety of beam angles and power arrangements allow for optimal lighting systems.

Most work is done on the underside of the aircraft. It must be well-lit to avoid shadows. Check the vertical surfaces of the fuselage for damage. Light is needed to detect and repair damage at high altitudes. Lighting should be positioned to compensate for the reflectivity of the interior finish.

Flicker-free hangar lighting

Lighting in aircraft hangars should be uniform and flicker-free. Strong glare can affect vision. Lobe light tires workers. Also, it can obscure critical defects when maintenance teams are looking at the aircraft. Operator fatigue can be increased by excessive glare. We can reduce glare by using frosted or scuplture lens, indirect lighting, and strategic placement of fixture in a space.

There are many lighting options. Adding a dome or cover to the high bay is similar. They reduce glare and LED dots. Special ribbed optics can be found in many fixtures.

warm white light color for hangar

Color rendering index

The color rendering index is very important. The requirement for true color reproduction must be taken into account. Many electrical wires are colored so that they can be connected and traced. Light falling on and coming from an object determines the color of an object.

After the object has absorbed all the colors it should absorb, the color we see is the color that remains. Depending on the type of light source, the color components are different. A bright red car in the sun and a red car in a parking lot are both illuminated by a high-pressure sodium lamp.

Our lights have a CRI of 90 to make it easy for workers to see colors. Color coding of aircraft electronics can be disastrous if done incorrectly.

Failure to distinguish between blue and red wires can result in serious injury or even death for electricians who rely on color-coded wiring. Matching paint colors can be interfered with if it is interfered with. Depending on the make, model, and desired color, industrial led technology produces a bright light that mimics natural daylight. This makes it easy for workers to distinguish between warning placards and wiring.

Reflective surface of the hangar

It will be able to illuminate areas that are difficult to see. Reflective surfaces will allow light to shine on areas blocked by the fixture. Fixtures can be mounted closer together to correct the problem.

Impact proof high bay lighting

If an impact resistant fixture is required, we recommend the UFO fixture. The impact resistant rating for this luminaire is IK8. If you prefer a linear fixture over a round fixture, we offer the IK10 in 200 and 500 watts.

Importance of hangar lights

best high bay hangar lights for aircraft maintenance

While the global economy continues to grow, energy efficiency remains at an internationally backward level. As a result, countries around the world are working to conserve energy as a national policy. With the development of the civil aviation business, more and more maintenance work is being performed. Many airlines are increasing their maintenance expenditures.

In order to achieve energy savings and emission reductions, save on company operating costs, and increase company competitiveness, the use of electrical energy saving technologies should be considered in depth.

Rational selection of lighting is critical to energy efficiency. A maintenance hangar consists of a hangar hall and accessory buildings; the maintenance hall is where aircraft are parked and maintained, and the accessory buildings mainly house the power supply facilities.

Hangars are characterized by large spans, large areas, heights exceeding 20 m, and relatively high requirements for lighting, lighting quality, and light efficiency. In the maintenance work areas of the hangars and attached buildings, illumination levels can be as high as 1,000 lux. In other areas, lighting power density is kept to target values, subject to lighting requirements being met.

How much does it cost to place airplane hangar lighting?

cost to replace high bay lighting fixtures in aircraft hangar

We would be happy to give you a quote for the replacement of your lighting fixture. If the hangar facility is 100 meters long by 50 meters wide and the goal is to have 300 lux of ground brightness, the most suitable item is a high bay LED luminaire, which costs between $10,000 and $15,000 for the entire hangar.

In civil aviation airports, LED lighting is used for runway lighting, taxiways, parking apron lighting and other areas. In the future, the application of lighting will cover the entire airport. It’s easy to see that many airports are replacing hangar lighting with retrofit lighting.

Cost savings after LED replacement

The 250W conventional lighting is replaced by 100W ProjectLights lighting. This ratio is based on the latest technology. Replacing airport hangar lighting with our lights saves more than 85% of energy compared to older light sources. Replacing hangar lighting with LEDs is becoming increasingly common as the commercial aviation business grows.

Many airlines are increasing their investments in repair shops. The rational use of electrical energy-saving technologies must be considered to save energy, reduce emissions, reduce company operating costs, and enhance competitiveness. The selection of lighting for airport hangars is important. Airport hangars typically consist of a hangar hall and an accessory building. The hangar hall is used for aircraft storage and repair. The accessory building contains power facilities and a maintenance shop.

With the rapid development of the airport, the lighting in the airport hangars is being replaced. The trend is to create environmentally friendly airports. Safety, energy conservation, management convenience, and cost reduction of electrical systems are issues that electrical designers must consider.

With regard to airport lighting, the cost of retrofitting aircraft hangar lighting with LEDs is always a consideration. Due to their importance to the public, at least standard to high-end quality luminaires should be used. This is ideal for airport hangar lighting.

Ballast replacement

Lamp and ballast replacement costs involve lift rental fees and scheduling downtime for fixed base operators. One of the best ways to get the lighting they need is to use energy-efficient and cost-effective methods for hangar lighting.

One of the best options for fixed-base operators is to retrofit with more efficient lighting. They can see a shorter return on investment if they switch to more energy efficient lighting technology.

Advantages of using LED lights in aircraft hangar

When using LEDs for aircraft hangar lighting, area renovations and reconstructions are cost-driven. It is essential that high bay LEDs for aircraft hangars produce uniform illumination and professional light distribution effects, while at the same time saving on power consumption costs.

High energy efficiency

Our light fixture can be used for up to 180lm/W. Lighter lamps can be used to achieve better lighting effects.

The lighting in the hangar is very expensive because of high luminescence. It’s important to keep energy costs to a minimum. Less may be required due to the strong light emitted by the LEDs. Saving money and benefiting from an eco-friendly working environment are two things that can be achieved with the use of LED lighting.

Directional hangar lighting

One of the reasons that high-power metal halide lamps can be replaced is because of their light utilization rate of 98%. They shine more light where it’s needed.

Instant on and off

The light can be turned on without preheating, which makes it a good choice for installing sensors. You can adjust the brightness of the lamp according to usage.

Life span of hangar lighting fixtures

It can be difficult to change light bulbs in a high hangar. The better the bulbs are the less often they need to be replaced. Our lights have a life expectancy of 10 to 15 years. Requiring less frequent replacement, LED lights offer greater longevity, incur less expense and ensure enhanced energy efficiency.

Advanced technology of LED lights

In high bay premises, LED lighting can illuminate the ground in a controlled direction, taking advantage of the angle of the lens, which is not possible with HIDs. Thanks to phosphor coatings, high bay lighting in aircraft hangars can provide brilliant, bright white light that is much crisper and has the best color rendering properties compared to competitors.

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They can be programmed to emit different types of light. They can accommodate a variety of light levels. It is better to have visibility for working at heights and regular sleeping hours for the human body.

Improves safety

Slip, trip, and fall accidents, as well as accidents involving contact with objects and equipment, have been found to be caused by inadequate lighting. In aircraft construction and maintenance facilities, parts and components are often strewn about, so visibility is critical. Improved visibility through better lighting has been shown to reduce the risk of accidents by up to 80%.

The Duncan Aviation facility in Michigan was using outdated metal halide lamps, of which there were only 200 lux on the ground, making it difficult for technicians to see their work clearly and safely. Workers now enjoy a safer working environment because of the upgrade to high-power industrial LEDs high bay lighting.

Frequently asked questions about aircraft hangar lights

What are the lighting fixtures used in airplane hangars?

high bay lights inside hangarAircraft hangars have high ceilings. This is an ideal area for high bays because hangars can be brightly lit. For high ceilings, it may be a good idea to add narrow beam optics. This will ensure that light is delivered to the aircraft.

The UFO high bay lights are the most popular lights in the hangar. 1000 watt metal halides are not as popular as 400 watt UFO luminaires.

Military operations and outposts, commercial aircraft repair and storage, cargo sorting and distribution centers, and private charter aircraft storage are some of the typical applications for the hangars.

Poor visual lighting systems such as metal halide lamps and high-pressure sodium lamps can be found in large hangars used for aircraft repair and protection. These low-quality lighting systems make it difficult to see the maintenance problems that are present.

The best working environment for aircraft maintenance hangars is light levels that are high in CRI and high in temperature. Better working conditions and a lower cost of operation are some of the benefits of upgrading aircraft hangar lighting to more energy efficient high bay LEDs. A reliable high lm light source is required for the hangar ceiling heights of 40ft to 80ft.

What is the best lighting for hangar?

We like the performance of the high bays in our hangar. There are many options for replacing metal and fluorescent lamps. Finding the right combination of power, light intensity, and beam angle requires planning. Lighting planning is the first step. We offer lighting plans for aircraft hangar owners.

What are the airplane hangar lighting standards?

Lighting standards for aircraft hangars differ from those for other public buildings. The main purpose of lighting in aircraft hangars is to provide sufficient illumination for safety and to prevent accidents. Lighting standards for aircraft hangars are different from those for airports, buildings, residences, and other facilities.

Several requirements must be met by the airport before a building for storing aircraft can be constructed. It is illegal to build an airport-style structure without the proper permits. To ensure aircraft safety, it is important to adhere to lighting standards in the hangar.

People working in aircraft hangars are at risk of accidents due to lighting regulations. It is a mistake to place aircraft hangars in poorly lit areas. Parking aircraft in poorly lit areas increases the likelihood of aircraft crashing or hitting parts of the building.

Proper lighting makes it less likely that an aircraft crash will damage a building next to the crash site. If your home or airport has an aircraft hangar, it should be adequately lit.

There are many places to install lighting. Track lighting is the most common way to install this type of lighting. More complex than standard lighting, this type of installation is straightforward. These lights can be attached to the ceiling above the main deck, to the roof of a building, or to a wall. Ground-mounted luminaires allow for greater flexibility in the use of lighting.

About LED hangar lights upgrade

Recommended light levels for aircraft hangars in the United States are not always met by energy inefficient lighting in maintenance service hangars. Many aircraft maintenance hangars have high ceilings. Hangar ceiling lighting must provide a lot of illumination. Military hangars at U.S. Air Force bases are being upgraded to more energy-efficient lighting.

Aircraft maintenance hangars require good color rendering and high visibility. Low illumination and color rendering can obscure or hide something. A large vertical area must be illuminated. The area around the top of the hangar needs to be well-lit. It is also necessary to provide security on the ground. Hangar lights for high ceilings are the most logical solution.

If hangar lighting fails to function as it should, it can cause a variety of safety problems. Hangar lighting for aircraft maintenance facilities should generate a minimum of 750 lux FBO. An airport with businesses that park, maintain, and repair aircraft. The term has come to be used to distinguish between businesses and individuals that do not have a place of business at the airport.

Energy efficient lighting systems are critical to a company’s bottom line. Our goal is to provide solutions by designing energy efficient systems that not only provide hangar lighting for our customers, but also improve the working environment and reduce maintenance costs.

Building owners and lessees are encouraged to focus on lighting improvements first, as lighting systems can be easily upgraded and the exact energy savings that can be achieved through upgrades are already known. Energy and maintenance costs can be reduced through proper lighting design.

Proper illumination levels and color accuracy have a positive impact on productivity. There are many solutions to choose from. One is for hangar lighting and the other for instrument lighting.

Retrofitting aircraft maintenance hangars with lighting that saves energy and money is the best choice. Compared to metal halide lamps or high-pressure sodium lamps, energy savings of more than 50% are possible.

Compared to other solutions, a total package is available that includes individual or area motion sensors, photocells, a timed energy management system, or manual switches.

Hangar light buying tips

how to select hangar flood lightsWhen purchasing lighting for an aircraft hangar, the goal is to purchase lighting that produces bright, clear light and provides sufficient light intensity. It is important that the technicians and workers in the area can see what they are doing. Studies have shown that proper lighting and color accuracy have a positive impact on worker productivity.

Be aware of brightness

Purchasing lighting that is too bright can make it difficult to see what is being done. The number and wattage of lights needed depends on the size and shape of the aircraft hangar. Before purchasing lighting fixtures for an aircraft hangar, the space should be evaluated and its features considered.

Finding the best way to light an aircraft hangar can be difficult because of the large space. Working with someone who knows lighting, you can find a great product like ProjectLights.

High bay lights for hangar

High-bay LEDs are recommended for aircraft hangars because they provide the same illumination intensity as metal halide lamps and high-pressure sodium mercury lamps, but with superior uniformity and coverage. Their high linearity and instantaneous start-up, as well as their ability to improve the working environment and maximize energy efficiency, make them ideal for lighting aircraft hangars.

Energy-saving LED lights

The initial capital investment may be reduced by purchasing metal halide lamps, but the electricity bill generated during use is more than 300% of LED and the life expectancy is only 1/6 of LED.

Our aircraft hangar lighting has a lifespan of up to 120,000 hours, which means it doesn’t need to be replaced often, and it reduces monthly electricity costs by up to 50%.

The problems about high bay lights

It is necessary to illuminate large spaces with high bay spaces. It is important to ensure the quality of light. For aircraft hangars, high-intensity discharge lamps are problematic. They do not have good color rendering properties. High-pressure sodium bulbs can make it difficult to distinguish colors at high altitudes.

Attention should be paid to the wiring and colored parts of the aircraft. Bright lighting is important, but it is not the only factor. Even if the light is bright, it is difficult to control the direction of the light. Due to the nature of lamps, light is emitted in many different directions. Light is reflected, but not all of it is used.

Hangar light is all about safety

In the airline industry, balancing safety and efficiency is challenging. Critical safety features and protocols are needed to protect the traveling public. In addition, the safety and well-being of those on the ground is of paramount importance. Aircraft manufacturing and maintenance involves hundreds of people, including mechanics, the aircraft manufacturing team, and other ground personnel.

Ensuring a safe and efficient work environment requires the use of the latest technology. For airlines around the world, one of the best investments in safety and operational efficiency is to upgrade aircraft hangar lighting to the latest high-efficiency industrial LEDs.

Industrial LEDs are ideal for aircraft hangars because of their high power output, long life, and suitability for high mounting heights. Upgrading to industrial LEDs from conventional technologies such as metal halide and fluorescent lamps provides bright, clear, and sufficient light output. There are many other benefits to using LEDs in the aviation industry, where precision, safety, attention to detail, and operational efficiency are critical to business success.


It is proving to be one of the best investments in safety and operational efficiency for aviation companies to upgrade to modern, high-efficiency industrial LED lighting. Industrial LEDs are ideal for aviation hangars due to their high output and long life, as well as being well suited for higher mounting heights, since they were originally intended for heavy industrial applications.

It takes a lot of time to maintain an airplane. After a certain number of flight miles or flight hours, airplanes are moved to an aircraft hangar to be inspected and serviced. There are two aircraft hangars, one for passenger and one for private. High-ceiling luminaires can provide bright light and wide beam coverage in the aircraft hangar. ProjectLights can assist you with your project if you follow this guide.

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